Industrial Automation & Vision Systems Engineering

Industrial automation and machine vision systems

We design, build and commission complete inspection stations — from concept and mechanical design, through PLC and vision software, to CE certification and production validation.

Who we are

A Polish engineering company with full-scope capabilities

VisionPLC Solutions is a Polish engineering company specialising in industrial automation and machine vision inspection systems. We deliver complete projects — from feasibility study, concept design and mechanics, through software development, commissioning and validation.

Our clients include manufacturers in automotive, electronics, aerospace and energy storage. We work both as general contractor for complete inspection lines and as a specialist subcontractor for tier-1 automation integrators across Europe.

"Every project we take on, we finish — on specification, on time."

What we do

Our services

Inspection & Quality

  • 100% inline inspection — no sampling, no operator fatigue
  • Surface defect, dimensional, presence, OCR, DMC, traceability
  • Deep Learning ViDi for complex or visually variable defects
  • Per-unit image + measurement + decision record → MES / ERP
  • Vision guidance for robot path correction and alignment

Automation & Integration

  • Full turn-key stations: mechanical, electrical, PLC, vision
  • Vision integration into existing production lines without line stop
  • MES / SCADA / ERP interfaces and real-time data logging
  • End-to-end: concept → design → commissioning → validation
  • CE-marked, F-Safety rated stations for series production

Build & Deliver

  • Complete inspection station: mechanical, electrical, vision, PLC
  • Vision integration into existing lines without production stop
  • Robot vision-guidance and path correction systems
  • Deep Learning model development, training and validation
  • Spare parts supply and preventive maintenance contracts

Audit & Optimise

  • Vision system audit: root cause analysis of false rejects or escapes
  • Cycle time and OEE analysis on existing inspection lines
  • Feasibility study for new inspection requirements
  • Technical subcontracting for system integrators (Europe-wide)
  • On-site commissioning and operator training

Results

The numbers speak for themselves

100%

Projects delivered on spec and on time

7+

Vision inspection systems in series production

≥98%

Technical availability of delivered inspection lines

<10 µm

Repeatability in precision positioning systems

Case Studies

Selected deployments

Real industrial projects with measurable outcomes

Photo coming soon

Vision Inspection

Battery Can Inspection — 460 pcs per Cycle

80 vision camera sets (5MP, 21MP, VGA) integrated with the Eco Cell platform. Three inspection types: sidewalls, internal surface and bottom. Automatic NG rejection without line stop.

Cycle time / 460 pcs

18.4 s

Keyence CA-HL04MX + CA-HF2100M

Photo coming soon

AI / Deep Learning

Contamination Detection AI — Steering Gearboxes

Detection of foreign objects (screws, centring pins) on steering gearbox working surfaces. ViDi Deep Learning model trained on production OK/NG image set. 3 inspection positions in one cycle.

False positives in 3 months

0

Cognex IS3805M + ViDi Deep Learning

Photo coming soon

Vision Guidance

Sealant Application & Robot Vision Guidance

Two-cycle system: XY/angle measurement and robot path adaptation, then verification of continuity and bead width along the full application path.

Path correction accuracy

±0.3 mm

Cognex IS7802 2MP

Stack

Technologies & Platforms

Vision Hardware & AI

  • Cognex In-Sight / Designer — 2D / 3D / Deep Learning ViDi
  • Keyence XG-X, IV3, LJ-X / LJ-S laser profilometers
  • Basler, Baumer — area scan and line scan cameras
  • LMI / Sick — 3D structured-light sensors

Control & Motion

  • Siemens TIA Portal — S7-1200 / S7-1500, F-Safety PLC
  • Beckhoff TwinCAT 3 — EtherCAT multi-axis motion control
  • Allen-Bradley / Rockwell Studio 5000
  • OMRON Sysmac — NJ / NX series
  • FANUC, KUKA, ABB — robot integration and vision guidance

Ready to collaborate?

We'll discuss your project and propose the best solution for your production line.